Sponge-Jet

THE PROCESS

1. Sponge Media abrasives are available in over 20 types for any application. All provide dry, low   dust, low rebound blasting.
2. Sponge-Jet Feed Units propel Sponge Media abrasives to the surface. A centralized panel provides adjustment of blast pressure and media feed rate allowing for precise control.
3. Sponge Media (shown 3X actual size) traps contaminants upon impact.
4. Sponge-Jet Recyclers classify and clean Sponge Media abrasive for reuse. Blasted media is collected and processed through an electrically or pneumatically powered classifier – separating reusable Sponge Media abrasives from oversized debris, and fine waste (spent media and contaminants).

Hazardous Emissions

Elevated levels of toxins, arsenic and heavy metals in all trades have been linked to abrasive blasting activity. Sponge MediaTM entraps most potentially hazardous emissions lowering worker exposure, plant liability and the costs associated with compliance, testing, litigation, treatment and long-term health care.

Corrosion

The cost of corrosion in the US is estimated at $276 billion/year. 80% of coating failures are attrib- uted to improper surface prepara- tion. Sponge-Jet allows for ideal surface preparation in the most challenging environments, extend- ing performance of all coatings – breaking the cycle of continuous maintenance and downtime.

Equipment Breakdown

Equipment breakdown can be disastrous – instruments, electronics and rotating equipment are all susceptible to premature failure if exposed to abrasive dust or water. The Sponge-Jet technology eliminates up to 99% of abrasive dust, improving overall equipment and plant reliability.

Eye Injuries

Abrasive blasting and related work is a leading cause of eye injuries. 1,000 eye injuries a day cost $300 million a year in the US workplace alone. Sponge-Jet does not ricochet like other abrasives, thus reducing one of the major causes of eye and other work- place injuries.

Pollution

Abrasive blasting is the largest cause of fugitive emissions in a recent shipyard study. Hazardous particles (less than ten microns) cause upper respiratory problems, smog and global pollution. The Sponge-Jet technology captures up to 99% of these emissions, protecting the environment and public health.

Downtime

Shutdowns can cost plants more than a million per day. Those involving surface preparation are longer than necessary because mechanics, welders, electricians and other trades cannot operate near abrasive blasters. Sponge-Jet allows for faster project completion.

Hazardous Emissions Can Be Avoided

Elevated levels of toxins, arsenic and heavy metals in all trades have been linked to abrasive blasting activity. Sponge MediaTM entraps most potentially hazardous emissions lowering worker exposure, plant liability and the costs associated with compliance, testing, litigation, treatment and long-term health care.

• Lower fugitive emissions
• Less worker exposure and fatigue
• Less eye and other injuries
• Enhanced visibility and first-pass quality
• Fewer defects and rework, keeping projects on schedule
• High-quality surface preparation in sensitive or confined areas
• A solution for preparing surfaces near finished coatings, instruments and equipment
• Low inbound and outbound freight
• Less pollution, waste generation, fines and reporting
• Improved community relations
• The ability for other trades to work nearby
• Less downtime, improved asset availability
• Coatings perform longer, saving on maintenance costs
• Easier staging, containment, ventilation and clean up
• Less waste, disposal and material handling

The Result?

• Greater production and efficiency
• Less liability, litigation, compliance reporting
• Improving both environmental AND corporate efficiency
• Increased profits and production